What Is An Industrial Oven?
At Vanrooy Machinery, we know that industrial baking ovens are the heart of any large-scale bakery. But what exactly is an industrial baking oven, and how does it work? Let’s dive in!
An industrial baking oven is a large-scale, heated chamber designed specifically for baking bread, pastries, cakes, and other baked goods. These ovens are essential for bakeries looking to produce high-quality products in larger quantities.
Industrial baking ovens serve various purposes in the baking industry, including:
Baking Bread: Ideal for large batches of bread, ensuring consistent results for every loaf.
Pastries and Cookies: Perfect for creating delicious pastries and cookies with even baking throughout.
Cakes and Confectioneries: Designed for baking delicate cakes and desserts, providing the right environment for the perfect texture and flavour.
When it comes to choosing the right industrial baking oven, understanding the different types available is crucial. Here are some common types of industrial baking equipment you might encounter in a bakery:
What Is An Industrial Rack Oven?
Rack ovens are designed to accommodate multiple trays of baked goods at once. They provide even heat distribution and are ideal for baking various items, making them a staple in many bakeries.
Example: The Hein Ecostone Plus Industrial Rack Oven
The Hein Ecostone PLUS Industrial Rack Oven features an integrated heat recovery system and thermal stone walls, ensuring superior baking performance while reducing energy consumption by up to 20%.
Customisable options such as head suspension or rotary plates accommodate various baking trolleys, while advanced touchscreen controllers enhance user experience with a large, illuminated display.
Baking surface sizing available from 5.8 to 32 square meters, with the ability to fit up to 2 trolleys.
The maintenance-free heat recovery system operates mechanically without external power, reducing temperature drops after loading by an average of 20°C, which leads to improved baking results and energy savings.
Example: The Hein Luxrotor Rotary Rack Oven
The Hein Luxrotor Industrial Rotary Oven is a cutting-edge convection oven designed for high-volume bakeries, combining advanced technology, energy efficiency, and a compact design for exceptional baking quality.
Available in sizes S to XXL (baking surfaces from 4.3 to 36.2 square meters), the oven features a unique sealing door system that retains steam and heat, ensuring superior baking conditions for consistent results.
Its durable stainless steel construction allows for easy cleaning, while a highly efficient extractor hood evacuates steam and heat during operation, optimizing performance.
With the ability to accommodate up to 2,560 rolls per batch, the Luxrotor’s user-friendly control system and compatibility with various oven racks enhance productivity while reducing operational costs.
Industrial Deck Ovens
What Is An Industrial Deck Oven?
Deck ovens are built with multiple layers or decks, allowing for high-capacity baking. They are excellent for baking artisan bread and pizza, as they provide a consistent heat source and a stone deck for perfect crusts.
Example: The Hein Hybrid Industrial Deck Oven
The Hein Hybrid Industrial Deck Oven is a revolutionary baking solution that utilises dual energy sources and advanced technology to provide flexibility and efficiency for modern bakeries.
This oven offers targeted heating options at 25%, 50%, 75%, or 100% of the baking surface, allowing for efficient operation and just-in-time baking of pre-cooked and refrigerated bread for enhanced freshness.
Designed to maintain consistent heat distribution, it ensures superior baking results and even browning while promoting energy savings and reducing operational costs.
Example: The Hein Universal Plus Industrial Deck Oven
The Hein Universal Plus Industrial Deck Oven is a high-performance annular tube oven with an all-masonry hearth, designed to deliver superior baking results, energy efficiency, and long-term reliability for professional bakeries.
Its advanced annular tube system ensures even heat distribution, while the 22 mm thick stone baking plates provide excellent heat retention for consistent baking performance.
Equipped with a touchscreen control system featuring up to 299 customisable baking programs, real-time monitoring, and remote operation, it offers seamless functionality and efficiency.
With an environmentally friendly design, reduced energy consumption, and an integrated loading and unloading system, this oven enhances productivity while maintaining exceptional crust formation and extended product freshness.
Available in a range of sizes with baking surfaces from 2.9 to 41 square meters, it offers flexibility for bakeries of all capacities while maintaining exceptional efficiency.
Most industrial baking ovens operate using thermal conduction, where heat is generated through gas or electricity. Here’s a simple breakdown of how they work:
- The dough or batter is placed inside the oven.
- The door is closed to maintain a consistent temperature.
- The temperature and programs are set to the desired level, allowing the heat to trigger the baking process.
- The program can be set to inject steam into the baking chamber, depending on the dough type.
- The even heat ensures that the baked goods rise, cook, and develop their flavours perfectly.
By understanding how these ovens work, you can appreciate their vital role in producing high-quality baked goods.
Keeping your industrial baking oven clean is essential for maintaining its efficiency and ensuring the best results for your baked goods. Here are some simple steps to ensure your oven operates at its best:
1. Allow the Oven to Cool Down
Before you start cleaning, make sure the oven has cooled down completely. This is important to prevent burns and ensure safety during the cleaning process.
2. Remove All Racks (If an Industrial Rack Oven)
Take out all the racks from your oven and set them aside for cleaning. Giving them a good scrub in your commercial sink will help keep them in top condition.
3. Wipe Down the Interior
Use a wet towel to wipe down all surfaces inside the oven, paying close attention to areas around the fans (if an Industrial Rack Oven). For Industrial Deck Ovens, wipe down and brush the interior to remove any debris.
If debris and crumbs accumulate, they can hinder airflow and affect the oven’s efficiency. Regular cleaning will reduce the need for harsh oven cleaners, making maintenance easier.
4. Preparing For Next Use
Once you’ve cleaned both the racks and the interior of the oven, return the racks to their original positions. Leave the oven door open for a while to allow it to dry completely before the next use. The best time to clean your oven is at night, giving it ample time to air out.
By following these quick and easy steps, your industrial baking oven will always operate at its best, saving you time and energy in the long run.
At Vanrooy Machinery, we offer a comprehensive selection of high-quality industrial baking equipment tailored to your specific needs. Our ovens provide:
- High-temperature uniformity: Ensure even baking for consistent results across all products.
- Precise temperature control: Perfect for delicate baking processes that require exact temperatures.
- Rapid heat-up and cool-down times: Increase efficiency in your baking operations.
Whether you need a rack oven, convection oven, or any other type of commercial ovens, we’ve got you covered!
What is the difference between a rack oven and a deck oven?
Rack ovens use fans to circulate hot air for even baking, while deck ovens provide direct heat from stone decks, making them ideal for artisan bread and pizza.
How do I choose the right industrial baking oven for my bakery?
Consider factors like the type of baked goods you’ll be producing, the volume of production, and whether you need batch or continuous processing.
Can Vanrooy Machinery customise ovens for my specific needs?
Absolutely! We offer custom solutions to meet your baking requirements, ensuring you get the oven that fits your bakery perfectly.
What types of baked goods can I make in an industrial baking oven?
You can bake a wide variety of goods, including bread, pastries, cookies, cakes, and even pizza, depending on the type of oven you choose.
How can I contact Vanrooy Machinery for more information?
You can reach out to us through our website here, or give us a call. Our friendly expert team is here to help you find the perfect industrial baking oven for your needs!
Industrial baking ovens are crucial in the baking industry, providing a controlled, efficient way to produce high-quality baked goods. Whether you’re baking bread, pastries, or cakes, understanding how industrial baking ovens work and their different types can help you make informed decisions.
If you’re looking for high-quality industrial baking equipment, look no further than Vanrooy Machinery. We’re here to help you improve productivity and efficiency in your bakery operations!
